Custom Training Rig
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Custom Training Rig

Functionality

The Training Rig Metaltex was contracted to custom manufacture was to be mobile and have the ability to be placed in harsh environments such as mine sites and oil rigs. The enclosure allows the client to test and analyse equipment when there is no workshop or available space.

This dual sided enclosure equipped with aluminium shadow board extrusion allows up to 4 people to work simultaneously. Allowances were also made for a small generator within the enclosure to keep equipment running 24/7. The test rig cabinet also has plenty of storage and shelf space in order to house equipment and tooling in a secure environment.

 

Manufacturing process

Equipment utilized to manufacture included Solid works, Radan programming software, 6KW Fibre laser cutter, 5 axis CNC Break press, Qualified welders, Magnetic particle testing, sand blasting, Paint booth and our assembly team. Materials utilized include Structural SHS and RHS to Australian standards, Mild steel of various grades, 2pak paint and quality hardware.

 

powdercoated bump rails
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Powdercoated Bump Rails – CNC Mandrel Pipe Bending

Metaltex has a long-term supply partnership with Jayco Caravans. For this specific project Metaltex assisted in the design and manufacture of powder coated bush bars. The finished product utilized such manufacturing processes such as Laser cutting, Mandrel bending / Pipe bending, CNC Brake Pressing, Mig Welding, sanding, Zinc plating and Powder coating.

 

pilot bout engine mounts metaltex
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Pilot Bout Engine Mounts

Metaltex works across a range of industries and projects. Check out the work that we’ve done on the Pilot Bout Engine Mounts.

 

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Eastland Shopping Centre Chandelier

Metaltex works across a range of industries and projects. Check out the work that we’ve done on the Eastland Shopping Centre Chandelier.

 

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Caravan Custom Aluminium Storage Lockers

Metaltex has a long-term partnership with Jayco Caravans. For this specific project Metaltex assisted in the design and manufacture of powdercoated aluminium storage lockers, The brief was to further increase the vehicles storage capacity as well as complimenting a great product. Finished product which utilized such processes as Laser cutting, Turret Punching, CNC Brake Pressing, TiG Welding and Powdercoating was well received as it also matched the existing tread plate side panels and body ground clearance was not compromised.

 

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Caravan Bike Rack Mount Assembly

Metaltex works across a range of industries and projects. Check out the work that we’ve done on the Caravan Bike Rack Mount Assembly.

 

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Signs and screening “At The Well”

Metaltex works across a range of industries and projects. Check out the work that we’ve done on the Signs and screening “At The Well.”

 

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Aluminium Wind Turbines

Metaltex works across a range of industries and projects. Check out the work that we’ve done on Aluminium Wind Turbines for Green Energy production.

 

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Navigation Consoles

Metaltex works across a range of industries and projects. Check out the work that we’ve done on the Navigation Consoles.

 

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Large Acoustic Enclosure

A client reached out for our assistance in the design and manufacture of a custom oversized pump enclosure. The finished product manufactured from galvanized steel ulitized the following processes; Solidworks, Turret punching, laser cutting, CNC Brake Pressing, Mig welding, riveting, nutserting, powder coating, final assembly and inspection.